Turbo Plast

Automated Disc Filtration Station

Code Cubic meter Quantity
TP 800 000 041 80 2
TP 800 000 042 120 3
TP 800 000 043 160 4
TP 800 000 044 200 5
Категория: Filter

This commercial-grade automated disc filtration station represents a highly advanced, high-tech “smart” fluid conditioning network engineered for the high-capacity extraction of mechanical suspended solids, inorganic sand, and micro-silt. The technological core of this engineering assembly consists of structural stacks of tightly compressed polymer discs embedded with precision three-dimensional micro-grooves, which form a multi-layered depth filtration matrix when compressed.

The defining operational milestone of this premium model is its integrated, intelligent hydraulic backwash automation network. The central programmable logic controller continuously reads real-time differential pressure variance across the primary inlet and final discharge manifolds. Upon reaching a preset fouling threshold, the automated logic routes a command to the corresponding backwash valves; the internal disc stack decompresses, and a high-velocity reverse fluid jet thoroughly flushes accumulated particulate debris directly into the drainage line. This self-cleaning cycle is executed sequentially for each individual filter unit, maintaining an uninterrupted fluid delivery process to the downstream irrigation lines at stable line pressures.

  • Filtration type: Automated multi-grooved structural disc filtration (high-integrity fine particulate deep-cleaning)
  • Material composition: Filter housings manufactured from ultra-high-impact engineering polymers; distribution manifold constructed from structural carbon steel treated with an advanced chemical-resistant anti-corrosion barrier coating
  • Control system infrastructure: Fully automated, driven by an integrated smart electronic controller unit (ECU / PLC) with high-precision pressure gradient sensors
  • Backwash operational modes: Fully automated triggering based on differential pressure variance (electronic dP sensor), precise programmable time intervals, or manual forced override
  • Volumetric flow capacity matrix (scalable via housing configuration):
    • 2 filter units: 80 m³/h
    • 3 filter units: 120 m³/h
    • 4 filter units: 160 m³/h
    • 5 filter units: 200 m³/h
    • 6 filter units: 240 m³/h
    • 8 filter units: 320 m³/h
This automated standalone station is precision-rated for enterprise-level agricultural operations utilizing deep boreholes or water storage reservoirs, and serves as an indispensable final "polishing" safety stage in mega-scale commercial greenhouse complexes requiring absolute multi-seasonal irrigation reliability. Primary Engineering Advantages: Total Operational Autonomy: The intelligent system runs independently, completely eliminating the need for routine manual intervention, operational field-labor overheads, and manual backflushing cycles. Highly Compact Structural Profile: Delivers high-volume volumetric processing capacity while requiring minimal spatial footprint allocation at the primary water intake headworks. Optimized Low Backwash Water Consumption: The on-board automation accurately calibrates the exact backwash duration and fluid volume required, minimizing wastewater generation and rinse-water overconsumption. Zero Consumable Overhead Liability: The robust engineered polymer discs are highly durable, completely immune to chemical oxidation, and do not suffer from internal matrix compaction or media loss, entirely eliminating the need for periodic media replacement (unlike standard quartz silica sand).

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