Hydrocyclone Sand Separator

Code	Cubic meter	Quantity
TP 800 000 030	3”	1 pc
TP 800 000 031	4”	1 pc

Категория: Filter

An industrial-grade hydrocyclone sand separator is a dedicated mechanical pre-treatment fluid conditioning device engineered to extract and segregate abrasive sand, small stones, suspended mill scale, and high-density inorganic particulates from the water column. The physical operating framework relies on an induced rotational vortex flow: driven by high-velocity centrifugal forces, heavy particle suspended solids are driven outward against the conical interior walls and naturally settle into the under-slung sedimentation purge chamber. Concurrently, the purified fluid core reverses upward along the central axis and exits directly into the primary distribution mainline.

Integrating a hydrocyclone into the primary water intake headworks drastically minimizes the volumetric loading placed on subsequent secondary treatment units (such as sand-gravel media or multi-housing disc filter banks), systematically preventing high-density clogging and severe internal abrasive wear. The heavy-duty structural shell is manufactured from high-yield carbon steel and treated with a highly durable, chemical-resistant anti-corrosion barrier coating.

Filtration type: Fluid-particle centrifugal separation (primary mechanical pre-treatment)
Structural shell material: Premium grade high-strength structural carbon steel
Volumetric flow capacity matrix (scalable via model dimensions):
- 50 m³/h
- 80 m³/h
- 120 m³/h
Standard infrastructure equipment: Outfitted with an integrated under-slung sedimentation collection tank and a fluid-filled industrial pressure gauge for tracking primary intake line pressure
Maintenance & service protocol: Streamlined, periodic purging of the lower accumulation tank via a dedicated heavy-duty mechanical flush/drain valve to evacuate compacted sand bed accumulation

This vortex separation plant is precision-rated for open-field agricultural operations, irrigation headworks, and commercial pumping stations utilizing deep boreholes, groundwater wells, or open surface reservoirs characterized by intense volumetric sand-loading and heavy mineral sediment concentrations. Primary Engineering Advantages: Downstream Asset Lifespan Extension: Protects high-pressure irrigation pumps, automated control valves, and secondary multi-tank filtration systems from destructive scouring and rapid premature mechanical degradation. High Particulate Separation Efficiency: Intercepts and isolates up to 90% of coarse mechanical debris and sand granules prior to entering primary media filtration vessels. Optimized Operational Economy: Completely free of internal moving parts or consumable filter cartridge components, requiring zero electrical power input or operational overhead to sustain separation kinetics. Heavy-Duty Structural Simplicity: The rigid, solid-state mechanical design completely eliminates internal component friction, delivering maximum structural reliability and a multi-decade operating lifecycle.